Diesel

BMW 5-Series E39 1995 to 2003 520d remap

Standard this engine makes 125hp and 280Nm. Our STAGE 1 file takes it to 165hp and 360Nm.

+40horsepower
+80newton metres
2stages available

Where the power arrives

Power and torque through the rev range, on the STAGE 1 file.

Power before and after
045891341781,0001,5752,1502,7253,3003,875 RPM 045891341781,0001,9252,8503,775hp RPM
  • Standard 125hp
  • Remapped 165hp
Torque before and after
0971942923891,0001,5752,1502,7253,3003,875 RPM 0971942923891,0001,9252,8503,775Nm RPM
  • Standard 280Nm
  • Remapped 360Nm

Stages for this engine

Stage 1 needs nothing fitted. Anything above assumes the supporting hardware is on the car already.

Every figure for the 520d

FilePowerGainTorqueGainPrice
Standard125hpn/a280Nmn/an/a
ECOn/an/a360Nmup 80£410
STAGE 1165hpup 40360Nmup 80£510

Economy files show no new power figure because they are written for torque and drivability rather than peak output.

Remapping the 520d

The BMW 5-Series E39 1995 to 2003 520d runs a factory calibration built to cope with poor fuel, skipped servicing and hot countries. We rewrite the fuelling, boost and timing for this engine on this car, then test it before you get it back. The original file is kept, so it can go back to standard whenever you want.

Diesels like this one gain most through the middle of the rev range, which is where you actually drive. It pulls from lower down, holds a gear on a hill, and needs fewer downshifts to overtake. Drive it the same way afterwards and the economy usually improves a little.

Figures on this page are for a standard car in good health. We read the fault codes and check the basics first, and if something needs attention we will tell you before we write anything. Have a look at the other engines on the E39 1995 to 2003, the full 5-Series range, or everything we do for BMW.

Book your 5-Series

We write and test every file at our Aston workshop, on our own rolling road. Ring us with your reg and we will tell you what your car should make before you commit to anything.